Pallet Size Guide
Everything you need to know about pallet sizes, dimensions, and how to choose the right pallet for your needs.
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Standard US Pallet Sizes
The most common pallet sizes used in North America, along with their typical applications and specifications.
| Size | Name | Industry | Entry | Weight | Capacity |
|---|---|---|---|---|---|
| 48" x 40"Popular | GMA/Grocery | Retail, Grocery, Consumer Goods | 4-way | 30-50 lbs | 2,500-4,600 lbs |
| 42" x 42" | Telecom/Paint | Telecommunications, Paint | 4-way | 35-45 lbs | 2,000-2,500 lbs |
| 48" x 48"Popular | Drum/Square | Chemical, Beverage | 4-way | 40-50 lbs | 3,700-4,600 lbs |
| 48" x 42" | Military/Chemical | Military, Chemical | 4-way | 35-45 lbs | 2,500-3,000 lbs |
| 40" x 40" | Dairy | Dairy, Agriculture | 4-way | 30-40 lbs | 2,000-2,500 lbs |
| 48" x 45" | Automotive | Automotive | 4-way | 40-50 lbs | 3,000-3,500 lbs |
| 36" x 36" | Beverage | Beverage | 4-way | 25-35 lbs | 2,000-2,500 lbs |
| 48" x 36" | Beverage/Paper | Beverage, Paper | 4-way | 35-45 lbs | 2,500-3,000 lbs |
* Weights and capacities are approximate and vary based on wood type and construction.
International ISO Sizes
Standard pallet dimensions recognized by the International Organization for Standardization.
Pallet Types
Understanding different pallet constructions helps you choose the right option for your needs.
Stringer Pallets
Most common type in North America. Uses 2x4 or 3x4 lumber "stringers" running lengthwise to support the deck boards.
Pros
- Lower cost
- Easier to repair
- Widely available
Cons
- Limited to 2-way or partial 4-way entry
- Less durable than block pallets
Block Pallets
Uses blocks of solid wood between the top and bottom decks. Provides true 4-way entry for fork trucks.
Pros
- True 4-way entry
- More durable
- Better for automation
Cons
- Higher cost
- More complex to repair
Double-Face Pallets
Has deck boards on both top and bottom. Can be reversible or non-reversible.
Pros
- Reversible options
- More versatile
- Longer lifespan
Cons
- Heavier
- More expensive
Single-Face Pallets
Has deck boards only on top. Lighter and less expensive than double-face.
Pros
- Lightweight
- Lower cost
- Good for one-way shipping
Cons
- Less stable for stacking
- Not reusable long-term
Choosing the Right Size
Key factors to consider when selecting pallet dimensions for your application.
Load Weight
Consider both static (stationary) and dynamic (moving) load capacity. Factor in stacking height and weight distribution.
Product Dimensions
Ensure products fit efficiently on the pallet without overhang. Consider optimal configuration for your packaging.
Transportation
Standard trailer width accommodates 48" pallets side by side. Consider truck/container dimensions for shipping.
Storage System
Match pallet size to your racking system. Consider clearance requirements and automation compatibility.
Industry Standards
Many industries have preferred sizes. GMA 48x40 is standard for retail and grocery in North America.
International Shipping
For export, consider ISPM-15 requirements and regional size preferences at destination.
Need Help Choosing?
Our team can help you select the perfect pallet size for your specific application.